Meeting at UIC 20200219

- Test stands

- Module assembly procedure 

https://drupal.star.bnl.gov/STAR/event/2020/02/10/fst-group-meeting/module-assembly-fermilab


- Mechanical structure
https://drupal.star.bnl.gov/STAR/event/2020/02/17/fst-group-meeting/mechanical-structure

************2019 ************

  • End March EASTON produced three mechanical structure, with visible bending issue
  • Early July NCKU completed a new design with different materials and thickness, and flexibility of air vs liquid cooling
  • Mid Aug NCKU signed the contract with EASTON to produce mechanical-structure 
  • End Aug NCKU was asked to find out from EASTON and AIDC the tolerances they can achieve in mechanical structure and mounting hybrids
  • Mid Sep The tolerance for Hybrid fabrication is 200 microns, and mechanical structure dimension 150 microns. EASTON on surface flatness: "it is mostly determined by the mold and they have confident to make it flat. But they need to see the actual product.". 
  • Mid Oct EASTON made the 1st prototypes but with visible bending. Going to add a rib and increase number of injection points. 
  • Nov 4 NCKU Received the 1st prototypes from EASTON. Going to further increase the injection point 
  • Nov 19 NCKU received the 2nd batch PEEK+30%GF with visible bending, Going to split the mold and inject from the center,
  • Dec 10 NCKU received the 3rd batch using better flow PEEK+30%CF and removed center. See improvement than the previous batch but still measured with 500-700 micron bending. Going to increase the thickness from 1.5 to 2mm
  • Dec 20 NCKU received the 4th batch with pure PEEK and 2mm thickness. 
************ 2020 ************
  • Jan 6 AIDC measured the 4th batch: Inner and Outer 100-150 micron. AIDC will remove the center of the outer and remeasure
  • Jan 20 EASTON will try to improve the flatness by heating the structure. May be able to achieve 150 microns or better
  • Jan 30 AIDC assembled and measured the 1st prototype. Maximum deviation: Inner 150 micron Outer 270 microns
  • Feb 7 AIDC assembled the 2nd prototype. 
  • Feb 14 Yi measured at NTU, RMS of 1st prototype:  290 micron Inner, 465  outer, 2nd prototype: 260 inner and outer. Will try to determine the maximum deviation from a flat surface
  • Feb 18 Yi: "will ask EASTON if this can be improved by  making a new mold, or I will find another company to do it"


- Current schedule
https://drupal.star.bnl.gov/STAR/event/2019/11/19/star-forward-upgrade-meeting-0/forward-silicon-tracker-status


- Plan for integration in the fall
https://drupal.star.bnl.gov/STAR/system/files/February_19_2020_intro.pdf


- Requirements document